The paper describes a project developed by Saab Avitronics and the benefits derived in the development of a hand-held test apparatus used in a military operational environment utilizing Rapid Manufacturing technologies, and in particular SLS technology and WINDFORM® materials of CRP Technology s.r.l..

Aims/Objectives
The project, environmental and performance criteria for the test enclosure are discussed, and Rapid Manufacturing offered as a solution, followed by a detailed report on the project milestones, various materials and technologies investigated as well as the results achieved.

Results/Conclusions
Some reference is made to the historic use of SLA, SLS and other technologies at SAAB Avitronics, and their role in the development of surveillance payloads used on unmanned aerial vehicles.
Some thoughts on future applications of these technologies are shared. It is concluded that WINDFORM® is a material that offers a viable alternative to produce RM, quality, low volume high technology enclosures.